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  • 數控加工中心有什么優勢?
  • 本站編輯(ji):杭州以鐵(tie)精密機械有限(xian)公司發布日期:2019-04-08 20:52

數(shu)控加(jia)(jia)(jia)(jia)工中(zhong)心(xin)是(shi)由機械設備與數(shu)控系統組成(cheng)的(de)(de)(de)(de)適用于加(jia)(jia)(jia)(jia)工復雜零件的(de)(de)(de)(de)高(gao)效率自動(dong)化機床(chuang)。數(shu)控加(jia)(jia)(jia)(jia)工中(zhong)心(xin)是(shi)目前世界上產量最高(gao)、應用比較(jiao)廣泛(fan)的(de)(de)(de)(de)數(shu)控機床(chuang)之一(yi)。它的(de)(de)(de)(de)綜合加(jia)(jia)(jia)(jia)工能(neng)力較(jiao)強,工件一(yi)次裝(zhuang)夾后(hou)能(neng)完成(cheng)較(jiao)多(duo)的(de)(de)(de)(de)加(jia)(jia)(jia)(jia)工內(nei)容,加(jia)(jia)(jia)(jia)工精度(du)較(jiao)高(gao),特(te)別(bie)是(shi)它能(neng)完成(cheng)許多(duo)普通(tong)設備不能(neng)完成(cheng)的(de)(de)(de)(de)加(jia)(jia)(jia)(jia)工,對形狀較(jiao)復雜,精度(du)要求高(gao)的(de)(de)(de)(de)單件加(jia)(jia)(jia)(jia)工或中(zhong)小批(pi)量多(duo)品種生產更為(wei)適用。下面就簡單介紹下數(shu)控加(jia)(jia)(jia)(jia)工中(zhong)心(xin)的(de)(de)(de)(de)有(you)哪些優勢:
(1)數(shu)控(kong)加工中(zhong)心的功能(neng)
數(shu)控加工(gong)(gong)中(zhong)(zhong)心是(shi)一種功能(neng)較全的數(shu)控加工(gong)(gong)機(ji)床。它把銑削、鏜(tang)削、鉆削、攻螺紋和(he)切削螺紋等功能(neng)集中(zhong)(zhong)在一臺設備上(shang),使其具有多種工(gong)(gong)藝手段。加工(gong)(gong)中(zhong)(zhong)心設置有刀庫(ku),刀庫(ku)中(zhong)(zhong)存放著不同數(shu)量的各種刀具或檢具,在加工(gong)(gong)過程中(zhong)(zhong)由(you)程序(xu)自動選(xuan)用(yong)和(he)更換。
(2)數控(kong)加(jia)工中心的自動化程度(du)高
工(gong)(gong)(gong)件在加工(gong)(gong)(gong)中心上經一次裝夾(jia)后,數字控(kong)制系(xi)統能控(kong)制機(ji)床按不(bu)同工(gong)(gong)(gong)序,自(zi)動(dong)(dong)選(xuan)擇(ze)和(he)更換(huan)刀具(ju),自(zi)動(dong)(dong)改變(bian)機(ji)床主軸轉速、進給量(liang)和(he)刀具(ju)相對工(gong)(gong)(gong)件的運動(dong)(dong)軌跡及其他輔助機(ji)能,依(yi)次完(wan)成工(gong)(gong)(gong)件幾個(ge)面(mian)上多工(gong)(gong)(gong)序的加工(gong)(gong)(gong),并且有多種換(huan)刀或選(xuan)刀功能。
(3)數控加工中心(xin)的(de)開(kai)機利用率高(gao)
加工中心(xin)由于(yu)工序的集中和(he)自動(dong)換刀,減(jian)少了(le)工件的裝夾、測量(liang)(liang)和(he)機床調整等(deng)時間,使機床的切削時間達到機床開動(dong)時間的80%左右(普通機床僅為15~20%);同時也減(jian)少了(le)工序之間的工件周(zhou)轉、搬運和(he)存(cun)放時間,縮(suo)短了(le)生產周(zhou)期,具有明顯的經濟(ji)效果(guo)。加工中心(xin)適用于(yu)零件形狀比較(jiao)復雜、精度(du)要求(qiu)較(jiao)高、產品更換頻繁(fan)的中小批(pi)量(liang)(liang)生產。
(4)數控加工中心(xin)的(de)精(jing)度更高
數控(kong)加工(gong)(gong)(gong)中心(xin)的(de)加工(gong)(gong)(gong)質量穩定,多品種、小批(pi)量生(sheng)產情況(kuang)下生(sheng)產效率較(jiao)高,能減少生(sheng)產準備、機床調整和工(gong)(gong)(gong)序檢驗(yan)的(de)時(shi)間,而且由于使用比較(jiao)佳切削量而減少了(le)切削時(shi)間,并且可加工(gong)(gong)(gong)常規(gui)方(fang)法難于加工(gong)(gong)(gong)的(de)復(fu)雜(za)型面,甚(shen)至能加工(gong)(gong)(gong)一(yi)些無法觀測的(de)加工(gong)(gong)(gong)部(bu)位。


CNC machining center is an efficient automatic machine tool which is composed of mechanical equipment and CNC system. The CNC machining center is one of the most widely used CNC machine tools in the world. Its comprehensive processing ability is relatively strong. After the workpiece is clamped, more processing content can be completed. The machining accuracy is high. In particular, it can complete many processes that can not be completed by ordinary equipment, and the shape is more complex. The single piece processing or medium and small batch multi-variety production with high precision requirements is more suitable. The following is a brief introduction to the advantages of the CNC machining center:
(1) The function of CNC machining center is comprehensive
The CNC machining center is a kind of CNC machining machine with full function. It concentrates the functions of milling, boring, drilling, tapping and cutting threads on a single device, so that it has a variety of technological means. The processing center is equipped with a knife library, which contains a variety of different types of knives or inspection tools. In the process of processing, the program is automatically selected and replaced.
(2) High degree of automation of NC machining centers
After the workpiece is clamped at the processing center, the digital control system can control the machine tool to automatically select and replace the tool according to different procedures, automatically changing the spindle speed, feed amount, and the tool's movement trajectory relative to the workpiece and other auxiliary functions. Complete the processing of several parts of the workpiece in turn, and there are many kinds of knife replacement or knife selection functions.
(3) High utilization rate of boot up of NC machining center
The processing center reduces the time for loading, measuring, and adjustment of the workpiece due to the concentration of the process and the automatic replacement of the knife, so that the cutting time of the machine tool reaches about 80 % of the operating time of the machine tool(the average machine tool is only 15 to 20 %); At the same time, it also reduces the workpiece turnover, handling and storage time between processes, shortens the production cycle, and has obvious economic effects. The processing center is suitable for medium and small batch production with complex parts shape, high accuracy requirements, and frequent product replacement.
(4) The precision of NC machining center is higher
The machining quality of the CNC machining center is stable, and the production efficiency is higher under the conditions of multi-variety and small batch production. It can reduce the time for production preparation, machine tool adjustment and process inspection, and reduce the cutting time due to the use of the optimal cutting amount. And it can be processed complex surfaces that are difficult to process by conventional methods, and can even process some unobservable processing parts.

 

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